Broil King is committed to producing grills that you can count on for the utmost in performance and built with quality materials for years of durability. Broil King grills are manufactured in North American plants located in Huntington Indiana, Dickson Tennessee, and Waterloo Ontario.

The Pellet Smoker Series was designed to make smoking easy. A simple touch of the dial lets you smoke, sear or roast. Use the preset temperatures and let the grill take the hard work out of cooking or use the digital control display to maintain the temperature at anything from low and slow up to a searing 600F. Constructed from heavy-gauge steel, these durable performance grills are built to last.

Proudly Built In North America

• Built to Deliver Performance
• Built by North Americans
• Built with Northern American Steel
• Built by a Family-Owned Company

Confidence Built In Every Grill  

The cookbox, steel cart/cabinet, shelves, and many other components are all fabricated by our skilled North American workforce with quality North American sourced steel. Our barbecue grill components are sourced with preference given to domestic suppliers whenever possible but do include some globally sourced components.

Black Regal Pellet 500 Smoker and Grill

The body of the Regal Pellet 500 is constructed from 2 mm (14 gauge) steel, has 625 sq.in. (4,032 sq.cm.) of primary cooking surface, 200 sq.in. (1,290 sq.cm.) secondary cooking surface and heavy-duty, cast-iron cooking grids. That’s 250 lbs. of the grill right out of the box. The WiFi- and Bluetooth®-enabled digital controller enables precise temperature control and the control panel’s large display is easy to read. This innovative product comes with a powerful auger, 22-lb (9 kg) capacity pellet hopper, removable grease management system, unique ash management system, deluxe rotisserie kit, 2 electronic meat probes, and base storage and side shelf.

Performace Grill Features

	Ash Management System A clean burn pot ensures consistent performance and sifts ash easily into the ash catcher, which forms part of the Pellet Grill's ash management system. Regularly remove ash for better performance. The ash sifter ensures that your burn pot is ready to perform with every cookout, without needing to remove your cooking grids and heat plates.
	Pellet Hopper The Regal Pellet Grill's high-capacity 22 lb (10 kg) pellet hopper holds an entire bag of pellets, plus the roughly 2 lbs that you may have leftover from your last cookout. On the back of the hopper you'll find the dump-out access hatch from where you can easily empty out the pellets when you want to change up the flavor, or simply to prepare for long-term storage of your grill.
	Meat Probes Two stainless steel electronic meat probes connect directly to the Broil King® controller allowing you to monitor not only the grill temperature but also the temperature of the food you're cooking. Watch the progress on the digital control screen or Broil King® app!
	Regal Digital Controller Featuring a deluxe, WiFi, and Bluetooth®-enabled appliance control panel, the Broil King® pellet grill is at the command of your fingertips. It displays the current and target temperatures for the pellet grill as well as two temperature probes. Three integrated quick-set buttons enable you to easily select a smoke, roast, or grill setting while appliance-style toggle buttons let you select the temperature in either broad, 10-degree increments or more precise, 1-degree increments. The ultra-bright angled back-lit screen is designed to be easy to read during the day or at night.
	Heavy-Duty Burn Pot The heavy-duty stainless burn pot is designed to let your Broil King® pellet grill reach a scorching 600°F (350°C); perfect for searing steak. The burn pot's venting system quite literally generates a small cyclone of searing fire. To take the heat while delivering the best possible performance, the burn pot is crafted from extra-thick stainless steel and has an overall diameter of 3.5 inches (8.89 cm).
	Premium Rotisserie Kit Combined with the powerful 15,000 BTU stainless steel rear burner, the Broil King® rotisserie is perfect for slow roasting even large cuts of meat. The kit includes a sturdy spit rod, two heavy-duty meat forks, a unique counter-balance mechanism, and a powerful motor with an auto-reverse function. Use the incredible range of control to get the perfect golden brown results.
	Pellet Grill App Download the Broil King® app for the full Broil King® pellet grilling experience. The app lets you control your grill from anywhere so you can set target cooking temperatures, start cooking programs, and even browse pellet grill recipes and FAQ's. All Broil King® Pellet Grills are Bluetooth® and WiFi-enabled, extending your signal range from your backyard to the lumber yard. If you have a cellular signal, your pellet grill is just the touch of a button away.
	Porcelain-Coated Cast Iron Cooking Grids These grids are made from cast iron and coated with a matte, porcelain finish. They hold heat effortlessly and deliver the best sear marks for the perfect steak. On the opposite side of the grids, you'll see V-shaped channels that are designed to channel drippings into the drip tray.

Features

• Stainless steel spit rod and forks with an electric motor
• Steel hopper holds up to 22 lbs of pellets
• Preset temperature buttons: smoke, roast, or grill
• Two electronic meat probes
• Broil King® Pellet Grilling App
• 2mm/14 gauge steel construction
• Double-wall lid with oven-grade gasket
• Durable steel cooking chamber
• Sturdy auger with heavy-duty motor
• Removable stainless steel drip tray
• Removable ash collector
• Removable hidden grease tray with disposable liners
• Burn-pot agitator for easy cleanout.
• Large diameter steel chimney with Roto-Draft damper
• Removable stainless steel side shelf
• Durable steel bottom shelf
• Stylish and durable stainless steel handle
• Four durable steel legs with two leg-levelers
• Two large 8"/20.3cm crack-proof wheels
• Integrated bottle opener on the side shelf
• Durable high-heat paint finish

Specifications

Options & Accessories

Broil King® is known around the world for manufacturing gas grills to the highest standards of quality and performance. This is why we have designed professional grill accessories and tools to enhance the outdoor cooking experience. From absolute necessities like tongs and turners to adventurous accessories like rib racks and toppers. Broil King® has whatever the avid griller needs.

Click to see the options

Premium Grill Cover Premium PVC / polyester fabric. Fits: Regal™ Pellet 500 grills & Regal™ Charcoal Offset 500 smoker Deluxe Griddle Heavy-duty cast iron griddle with a matte porcelain coating. Reversible: One smooth side for frying while the other side is ribbed for searing. Size: 19.25 in. (W) x 11.625 in. (D) Fits: Regal™ Series, Imperial™ Series Cast Stainless Steel Cooking Grids Fits: Regal™ 600 Series, Regal™ 400, 500, XL Series (2010 and newer), Imperial™ 690i, 590i, Imperial™ 400, 500, XL Series (2009 and newer), Regal™ Charcoal Offsets, Regal™ Charcoal Grills, Regal™ Pellet Grills Size: 19.25 in. (W) x 6.11 in. (D) Front Shelf Kit Adds shelf space to your grill. The shelf folds for storage and features tool hooks. Fits: Regal™ Pellet Series Grills, Crown™ Pellet Series Grills Caster Kit Adds mobility to your Broil King Pellet Grill by replacing the standard feet. Kit includes 2 legs and 2 locking casters. Fits: Regal™ Pellet Series Grills, Crown™ Pellet Series Grills, Smoke Series Grills Rotisserie Kit Kit includes a motor with on/off switch, heavy-duty spit forks, counterbalance, spit rod, and OEM brackets. The spit rod consists of a 24.6-IN spit rod with a 6-IN extension if necessary. Fits: Crown™/ Baron™ Pellet Grills & Regal™ Pellet Grills Replacement Meat Probes 2 Pieces of upgraded thermometer probes. Colored tips to easily identifying which probe is which. Fits: Regal™ Pellet Series Grills, Crown™ Pellet Series Grills Drip Pan Liners Set of 6 drip pans. Exact-fit drip pan liners with an interlocking design. Fits: Regal™ Pellet Series Grills, Crown™ Pellet Series Grills, Baron™ Pellet Grills (Prior to 2021) Foil Drip Pan Set of 3 drip pans. Exact fit replacement drip pan. Fits: Regal™ Pellet Series Grills, Crown™ Pellet Series Grills, Smoke Pellet Pro XL, Pro 500 Series Pellet & Charcoal Scoop Stainless steel scoop with resin handle. This handy scoop makes adding pellets or charcoal to the grill easy. Integrated sifter removes dust. Pellet Storage Bin Designed to hold exactly one 20 lb bag of Broil King® pellet fuel. Comfortable heavy-duty handle Retractable spout makes pouring out pellets easy. Pellet Grill Cleaning Kit All tools have resin handles. Use the sweeping brush and dustpan to collect ash or charred bits from within your pellet grill. The wide scraper easily removes baked-on residue on large heat plates while the narrow scraper gets into smaller areas.

Wood Pellet Flavors

Broil King’s Premium Grilling Pellets are specifically designed to work with the Broil King® Pellet series grills. Our pellets are 100% natural and contain only premium wood with no fillers, oil additives, or binding agents. These premium pellets offer optimal cooking performance and great flavor. Our source woods are mixed before pelletizing, ensuring that each pellet contains the ideal blend.

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Hickory Wood Pellets The most iconic flavor. Hickory offers an intense smoke taste and is often associated with bacon or smoked ham flavors. 20 lbs. Wood pellets in a resealable bag Smoke Master's Blend Wood Pellets This selection of pellets is popular with BBQ champions. A blend of maple, hickory, and cherry. Hints of sweetness accompany a full-bodied hickory smoke creating a complex and well-balanced taste. 20 lbs. Wood pellets in a resealable bag Griller's Select Blend Wood Pellets Perfect for everyday cooking A blend of maple, oak, and cherry. Adds a gentle, sweet smoke for refined flavor. 20 lbs. Wood pellets in a resealable bag Apple Blend Wood Pellets A blend of apple and oak that adds a sweet smoke flavor. Apple provides a subtle fruitwood smoke flavor. 20 lbs. Wood pellets in a resealable bag Mesquite Blend Wood Pellets A blend of mesquite and oak that adds a traditional south-west smoke flavor. Mesquite naturally enhances the flavor of a variety of foods. 20 lbs. Wood pellets in a resealable bag

Downloads

• Download Assembly Manual
• Download Owner's Manual

Videos